3D Printing Doctor Who
 
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3D PRINTING DOCTOR WHO

About Me and the Project

My name is Troy Ryan Wood, and I have been a Whovian since 1983, when I caught my first glimpse of The Five Doctors during a early-evening showing of the 20th Anniversary special on our local KVIE Sacramento PBS affiliate. (I'm afraid my parents had to spend so much time answering questions about the Doctor, his friends, and enemies, than they hardly got to watch the episode itself.) Though it was really sneaking out past my bedtime to watch a repeat of The Green Death from behind my own tented fingers, feeling simultaneously enthralled and frightened by the wriggly green monsters, and the terrifying nightmares about giant maggots that inevitably followed, which turned me into the life-long super-fan I am today.

In the mid 80's, I had my Target novelizations, a well-worn VHS copy of The Five Doctors, and dog-eared editions of The Doctor Who Technical Manual and Peter Haining Celebration guide to see my fandom through. There wasn't much else available in rural California. My mother obligingly made me 4th, 5th, and 7th Doctor costumes for Halloween (I was the only person with any idea who I was supposed to be), my father's socket wrench became an impromptu sonic screwdriver, and I was forced to defeat Daleks that looked an awful lot like overturned trash cans with a laundry basket and old cullender on top. On the plus side, I did live right next to a quarry, so at least I had that going for realism.


Cosplay - 80's style.


As they say, bigger boys get bigger toys, and my childhood love of Doctor Who hasn't waned in the passing years. In addition to creating my own Doctor Who figures, I have worked on the telesnap reconstructions of missing episodes, built life-sized interactive Ood, Auton, and Cyberman displays that get trotted out for Halloween and the annual Doctor Who Day event at our local library, and I'm currently in the process of building my very own full-sized Pertwee-era Dalek!

Lacking any proper Doctor Who toys of my own growing up, I had to make do with my imagination and whatever I could cobble together from Lego and bits of cardboard (The image below is a version I came up with in 2014. 7 year-old me's TARDIS was a lot squarer and rainbow colored, and the different Doctors were just the Black, Blue, Yellow, and Red spacemen... until I discovered Sharpie pens and started my first wave of "customizations.")



In 1989, as the 7th Doctor and Ace strode off into the sunset, and the classic era of Doctor Who died a quiet lingering death, Dapol released the first batch of figures I had access to in the United States. Of course, teenage me snatched them up like hot cakes, but I was always disappointed by how rubbish they looked compared to other action figures of the time. For their big 7th Doctor playset, they couldn't even be bothered to count how many sides the TARDIS console had. "We deserve better than this," I thought.



Then, in the 2000's, came the golden era of Doctor Who toys. First with the magnificent Product Enterprise talking Daleks, Cybermen, and 4th Doctor/K9, and then hot on the heels of the new series, Character Options released their' 5" scale line of toys, which I've been an avid collector of ever since.



The 3D Printing Doctor Who project officially started in 2017 when I was attempting to build the interior workings of a spring-loaded Auton hand (as one so often does), and learned from a fellow Doctor Who fan that our local library had a free 3D printer that I could use in conjunction with TinkerCAD to design my own printable models out of simple geometric shapes. As I wan't having much luck trying to carve the stupid thing out of wood, I decided to give it a shot.

In the process of building the hand, I also set about creating my first two figures, Alpha Centauri and a Quark, which came together remarkably easily. Prototyping was another matter. I was getting rather tired of running out to the library every weekend in the hopes that their printer was avaialble, and reasoned that since I wasn't spending as much on Doctor Who figures anymore (Character Options hadn't released anything new in the 5" range since the 11th Doctor came out), if I bought my own printer and could make at least 10 more figures, it would be more or less equal to the same price I'd pay if I'd bought them from Character Options, with the added benefit of being able to pick and choose what figures I wanted myself.

I decided to invest in my first home printer, a Monoprice Maker Select Plus, which is a standard 100 micron resolution mid-ranged 3D printer that retails for about $399 or $279 depending on whether you buy open box or not.

My first few creations were pretty simple, geometrically, but after getting more familiar with the TinkerCAD tools available and learning that I could import shapes and textures snipped from other models (for example, the Yeti figure is made almost entirely out this rat I found over at TurboSquid), I was quickly able to up my game and begin producing vastly improved models with natual organic looking textures and a far more professional range of articulated movement.

In early 2018, I began adding light brick and GoBrix compatibility to some of my designs, allowing me to create figures that could light up and/or be driven around by remote control!
And after auctioning off a few less-than-perfect prototype models (the only time I ever sell off my creations) I was able to raise enough money to partially pay for a second higher-resolution 20 micron Maker Ultimate printer that has allowed me to print smaller more detailed models (like the 12th Doctor's guitar), that would self-detruct on a standard definition machine.

3D Printed Doctor Who Toys
As my technique and technology improves, I'm hopeful that my figures will only get better as time goes on. I'm currently hitting a hard limit when it comes to the amount of detail it's possible to squeeze out of a standard filament printer, even with a 0.02mm nozzle. But there are new resin printers just hitting the market (still far outside of what *I* can afford) that are capable of printing 3D models so detailed, you can see individual hairs on the subject's head.

3D scanning (both the scanning of physical objects and creating meshes automatically from still images) is another area that is slowly improving with time, and what once took an entire room of highly specialized equipment, can now be done with an Xbox One Kinect Sensor and the right kind of software. Possibly by the time I finish all the figures on my rather lengthy to-do list, both areas will have improved and come down in price to the point where I can start working on figures with human faces, and after that, who knows? Maybe the day will come where I simply have to show my computer an old black and white episode of Doctor Who, and it will effortlessly render a gorgeous Koquillion mask with no clean-up or worrying about polygons on my part.
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No copyright infringement intended.